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Inserts

Custom inserts.

An insert is what turns a box into a presentation and keeps the product from arriving broken. TWO Packaging engineers custom inserts — molded pulp, paperboard, blister and thermoform trays, tray-and-sleeve sets, seed-paper inserts, kraft void fill and biodegradable loose fill — fitted to your product and your box.

At a glance

The numbers.

EngineeringIn-housestructural engineers size the insert to your product
MaterialsPulp, paperboard, plasticmolded pulp, board, PET/thermoform
SustainableYesmolded pulp, kraft, biodegradable fill
Minimum orderQuotedusually with the box order
Custom Inserts

Insert types.

Tray & Sleeve — custom packaging by TWO Packaging
Tray & SleeveSeparate tray and sleeve for easy product display
Clamshell Rigid Box — custom packaging by TWO Packaging
Clamshell Rigid BoxTop and bottom halves hinged together
Tray with Ribbon Pull — custom packaging by TWO Packaging
Tray with Ribbon PullTray inside sleeve with ribbon for easy removal
Tray Style Corrugated — custom packaging by TWO Packaging
Tray Style CorrugatedOpen-top tray for retail display or shipping
Clamshell Blister Box — custom packaging by TWO Packaging
Clamshell Blister BoxRigid plastic or cardboard hinged clamshell
Window Clamshell — custom packaging by TWO Packaging
Window ClamshellBlister clamshell with full front window
Clamshell Thermoform — custom packaging by TWO Packaging
Clamshell ThermoformCustom-shaped rigid PET clamshell for retail display
Blister Tray Insert — custom packaging by TWO Packaging
Blister Tray InsertFormed plastic insert tray that fits inside a box
Biodegradable Loose Fill — custom packaging by TWO Packaging
Biodegradable Loose FillStarch-based packing peanuts that dissolve in water
Seed Paper Insert — custom packaging by TWO Packaging
Seed Paper InsertPlantable paper card embedded with wildflower seeds
Molded Pulp Insert — custom packaging by TWO Packaging
Molded Pulp InsertRecycled paper pulp molded to fit product contours
Kraft Paper Void Fill — custom packaging by TWO Packaging
Kraft Paper Void FillCrinkle-cut or honeycomb kraft paper for cushioning
Finishes

Every printing & finish option.

Matte, gloss, and soft-touch lamination; spot UV; gold, silver, and holographic foil stamping; embossing and debossing; metallic and pearlescent inks; exact Pantone (PMS) matching; white underprint on clear or kraft; variable-data printing for batch codes and unique QR. See all printing & finishing options →

How it works

From sample to shelf.

1 · Free samples

Stock samples are free. Custom pre-production samples with your artwork run $50–$200.

2 · Design & proof

In-house design if you need it, then a digital proof before anything prints.

3 · Production

Production takes as few as 5 business days from artwork approval (up to 15). Delivery then takes as soon as 4 days with Expedited (up to 12) or 25 days with Standard (up to 35), so your order can arrive in as few as 10 business days. Paid in full upfront, or contact us for terms.

4 · Ship anywhere

All 50 states by parcel, LTL, or freight. Artwork stays on file 24 months and reorders skip setup fees.

FAQ

Questions, answered.

What kinds of inserts do you make?

Molded pulp, paperboard, blister and thermoform trays, tray-and-sleeve sets, seed-paper inserts, kraft void fill and biodegradable loose fill.

Do you design the insert to fit my product?

Yes — TWO's packaging engineers build custom structures to your product dimensions, with a physical proof before production.

Are sustainable inserts available?

Yes — molded pulp, kraft paper and biodegradable materials.

Can inserts be ordered with the box?

Yes — most inserts are quoted and produced alongside the box so everything fits the first time.

Do you make inserts for rigid boxes?

Yes — foam, molded pulp, paperboard and blister-tray inserts for rigid and luxury boxes.

Related

More from TWO.

Ready when you are

Get a quote for custom inserts.

All-in pricing, free stock samples, in-house design, and no setup fees on reorders. Built by operators, for brands.